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Atlas
Flexible production system
The flexible production system ATLAS is a modular designed system comprising of different single components, as feeding unit, compaction unit, pressing and transport system. The control of the plant can be designed for the manual operation or alternatively for the program controlled (semi-automatic) process.
Use the ATLAS for the production of:
- road and street gullies
- pipes from i. d. 150 mm to 3000 mm
- manholes
- cones
- manhole base units
- septic tanks and cisterns
- square elements
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| By the graduated construction of the modular extension of single components it is possible to offer for every case a solution according to the client's requirements. The range of concrete elements, which can be produced with the different conceptions of the ATLAS, is therefore vast. |
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| Capacity data : |
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product dimensions from 150 mm to 3600 mm max.
diameter and length from 250 mm to 3500 mm |
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| product weight from 50 kg to 10.000 kg max |
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| cycle times from 3 to 25 min. |
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Fully automatic tilting table machine
The BLIZZARD is a tilting table machine for the stationary production of different products. Due to the turning process products, which previously have been generally produced manually on vibration stations or in wet-cast moulds can be produced automatically and inexpensively.
The BLIZZARD offers high efficiency in the production of:
- drain channels
- cable channels
- cover slabs
- frame elements
- pot elements
- manhole base units
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| The BLIZZARD machine can be supplemented by special handling systems for curing and palettising, which operate automatically. |
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| Capacity data - exemplary : |
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| max. product dimensions up to 1500 x 1500 x 1400 mm |
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| product weight up to 2000 kg |
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| cycle times between 1,5 and 4 minutes |
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Automatic machine for production of large size products
The concept of the HERKULES is unique. By the linear arrangement of the production stations with the respective mould equipment it is possible to produce up to 5 different products without any changes. Only linear moveable pressing and feeding unit for each of these production stations is used. Stop periods are non existing and so these machine components can be used very efficiently.
The HERKULES is an automatic plant for the production of large size products such as
- concrete pipes
- septic tank elements
- tanks
- cisterns
- oil and grease separators
- rectangular elements
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| The production is executed noise protected below ground. The filling of the mould equipment is carried out by feeding with wiper ring or optionally with gap feeding. The transport and the demoulding of the finished products at the curing area is carried out by a factory crane. |
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| Capacity data : |
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| max. product dimensions from 300 mm up to 3600 mm, diameters and lengths from 500 mm - 3500 mm |
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| max. product weight from 250 kg - 15.000 kg |
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| cycle times from 5 to 25 minutes |
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| More Information... |
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Automatic concrete pipe and manhole machine
The production of pipes and manhole products with the same machine offers the precast concrete producer the ability to have flexible production. The Mistral offering this possibility and can also be used purely for only one of these product lines. Alternatively it is possible to produce a lot of other products with the Mistral.
The MISTRAL is an automatic production plant for the production of
- reinforced and unreinforced pipes
- manholes
- shaft pipes with and without integrated cone
- cones
- palisades
- small size pipes
- square elements
- manhole base units
- reinforced and unreinforced rocker pipes
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The production is executed noise protected below ground.
The demoulding is carried out in the machine, the transport with electric transport car or automatically with a crane robot. |
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| Capacity data: |
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| max. product dimensions from 150 - 2000 mm and length from 250 mm - 2500 mm |
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| max. product weight from 50 kg - 5000 kg |
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| cycle times between 3 and 6 minutes |
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Production of monolithic manhole bases with varying channels
The PRIMUSS features a high degree of automation, allowing the number of operating staff required for the production of manhole bases with varying channels to be greatly reduced. The monolithic PRIMUSS produced manhole base fulfils the high demand regarding dimensional accuracy, function and long life service. The innovation also achieves current demands in relationship to sustainability.
The PRIMUSS offers high efficiency in the production of
- cylindrical manhole bases with varying channels and connections
- square manhole bases with varying channels and connections
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| Capacity data: |
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| customized manhole bases |
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| cycle time for blank bases approx. 5 minutes |
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| cycle times for the milling of the channels and connections from 5 to 7 minutes |
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| More Information... |
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Modular production system for wet-cast concrete
The PHÖNIX is a modular production system, which can be adapted to produce wet cast concrete as well as self compacting concrete (SCC) products. According to the requirements the PHÖNIX can be extended with handling systems into a fully automatic production line.
The modular construction of the PHÖNIX reflects in the variation of the products which can be produced such as
- manhole cover slabs
- concrete filling for covers
- cable channel covers
- concrete cast parts out of SCC
- special parts
- slabs
- filling and handling of polyurethane moulds
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| Capacity data: |
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| max. product dimensions 1000 x 1000 x 250 mm |
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| max. product weight from 1 kg - 150 kg |
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| cycle times between 10 secs. and 2 min. |
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| More Information... |
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Economic production of straight stair cases
For the production of straight stair cases only formwork with extremly time consuming adjustment mechanism were available. The SIRIUS completely opens new possibilities, as this patented system reduces the change-over times from several hours to several minutes
SIRIUS - the revolution in the production of stair cases
- with or without landing on the top and bottom
- with 5 - 18 steps in high quality
- sharp-edged, round or bordered step front edges
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By optimal and automatic working cycles considerably savings are achievable in comparison to other form work systems. Except for the top screed face a smooth surface finish is achieved by "on edge" casting. |
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| Capacity data: |
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max. product dimensions:
height 160 - 200mm
tread 250 - 300 mm
thickness 100 - 260 mm
effective width 800 - 1500 mm
landing size 0 - 1700 mm
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| cycle times: up to 3 and more uses per shift |
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Automatic pipe and manhole machine
The machine type TORNADO is well-known in the professional word as exemplarly for manhole and similar precast concrete element production. Altogether the TORNADO line comprises of six different variations together with modular components. So every need can be fullfilled.
Best suited is the TORNADO for production of
- manholes
- manhole base units
- cones
- palisades
- small pipes
- rectangular elements
- road and street gullies
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| The production is executed noise protected below ground. The demoulding is carried out in the machine, the transport with either electric transport car or automatically with a crane robot. |
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| Capacity data: |
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| max. product dimensions from 150 - 2500 mm and length from 250 mm - 1450 mm |
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| max. product weight from 50 kg - 2500 kg |
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| cycle times between 2 and 4,5 minutes |
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Automatic wet-cast plant for concrete elements
The production cycle with the ZELUS is a closed cycle. A crane robot manages automatically within an 8-hour-shift up to 130 battery moulds with dimensions up to 6000 x 1400 x 1200 mm and feeds the single working positions as feeding unit, filling unit or demoulding device with them and takes them out of the mould storage for re-filling.
By use of self compated concrete (SCC) it is possible to produce different products with the unique ZELUS:
- sills
- wall caps
- paving slabs
- fence posts
- kerbstones
- panels, gravel boards
- road barriers
- U-channels
- cellar wing walls
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| Capacity data: |
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| max. product dimensions
1000 x 6000 x 1000 mm |
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| max. product weight from 1kg - 5000 kg |
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| cycle times between 3 and 5 minutes |
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